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My Fender Bender Re-build Thread

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  #1  
Old 12-03-2006, 10:59 AM
whitethunder46's Avatar
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Default My Fender Bender Re-build Thread

Well, after 8 weeks, I can finally start fixing the fender bender.

Insurance check: $1,900

Projected Cost of Re-build w/ a few extra goodies: $750
Projected Profit off Insurance: $1,150

Tomorrow, I'm going to be dropping off my bumper that I'm sanding down myself and my new Headlight Mounting Panel to be painted. I started sanding down the current bumper a few minutes ago. I'm using an orbital sander with 180 grit sand paper. So far, it's turning out really well. It's gonna be a pain to do the areas that the sander can't reach by hand.

I have to sand down all the way to the Urethane bumper for the fender bender chipped away a good section of the paint clear down to the bumper surface.

Pics of progress:

View from side showing bent fender and progress of bumper sanding:
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Side View of Sanding:


Close-up of Sanded surface after wiped down:
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Replacement fender. Paid $175 for it at a junk yard. Perfect paint match.
Name:  ReplacementFender.jpg
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  #2  
Old 12-03-2006, 11:08 AM
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Looks good so far, bumper looks smooth. Gotta love it when you make a little profit off of insurance checks!
 
  #3  
Old 12-03-2006, 12:28 PM
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1 hour and 15 min. later...
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I'm not looking forward to the areas I need to hand sand.
 
  #4  
Old 12-03-2006, 12:28 PM
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Good job on the fiberglass work.
 
  #5  
Old 12-03-2006, 02:14 PM
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almost done

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Name:  bumperoff2.jpg
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  #6  
Old 12-03-2006, 02:57 PM
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you know they make sanders that can reach is tight spots...

but good progress and damn good profit!
 
  #7  
Old 12-04-2006, 02:51 PM
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Well I got the mounting panel and bent up fender off. I was able to get the fender off with only partially taking the side skirt off. Took me 2 hours. Here's some pics.

Started:
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Why the headlight mounting panel needed to be replaced:
Name:  SL553716.jpg
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Mounting panel off:
 
  #8  
Old 12-04-2006, 02:52 PM
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Mounting Panel:
Name:  SL553717.jpg
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These bolts proved to be the hardest to get too for the fender. I had to take off all but one bolt and a screw from the side skirt:
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Everything off and ready for the new fender:
Name:  SL553721.jpg
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  #9  
Old 12-04-2006, 04:07 PM
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Fender on now. Went on pretty smoothly.

Side View
Name:  SL553722.jpg
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Front view:
Name:  SL553723.jpg
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Color Match (hood left, new fender on right):
Name:  SL553724.jpg
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  #10  
Old 12-04-2006, 04:17 PM
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Looks great man! What do you plan to do with the left over money? If I were you I'd buy a set of chrome saleen rims.
 
  #11  
Old 12-04-2006, 04:25 PM
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Originally Posted by CCM
Looks great man! What do you plan to do with the left over money? If I were you I'd buy a set of chrome saleen rims.
save it. car's for sale, so yea. I did splurge and buy a Saleen deck badge and fender badges, but that's about it for the car.
 
  #12  
Old 12-04-2006, 07:06 PM
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Looks really good so far!
 
  #13  
Old 12-07-2006, 08:57 AM
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Put on my Saleen fender badges. Had to snap a pic real quick. I'm still missing the front bumper, and the car is filthy.

Name:  FenderBadge.jpg
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  #15  
Old 12-07-2006, 11:24 AM
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And some Saleen rims.
 
  #16  
Old 12-07-2006, 09:15 PM
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I'm selling.

I've talked with DeJay multiple times. In fact, he lives less than an hour from me.

I was going to buy his Saleen hood scoop grille since they are discontinued and very rare. He bough the Extreme hood and so he was selling the scoop.
 
  #17  
Old 12-08-2006, 05:25 AM
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saleens look killer...

its too bad yer a flaming queer and are gonna sell it
 
  #18  
Old 12-08-2006, 02:07 PM
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Originally Posted by GREG@SN95
saleens look killer...

its too bad yer a flaming queer and are gonna sell it
I actually went to the body shop today to check it out while it was being baked. It turned out realllllly well. I'm gonna pick up the bumper later tonight.

idk, depending how it all looks brand new after I put it back on, I may keep it.
 
  #19  
Old 12-08-2006, 05:52 PM
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Originally Posted by whitethunder46
I actually went to the body shop today to check it out while it was being baked. It turned out realllllly well. I'm gonna pick up the bumper later tonight.

idk, depending how it all looks brand new after I put it back on, I may keep it.
Then you may be straight... or you may just be a a flaming queer...

Choose wisely grasshopper
 
  #20  
Old 12-08-2006, 05:58 PM
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dude. we keep on telling you, keep it!!!! if ur worried about how much gas is then just try to drive it less. or buy a beater
 
  #21  
Old 12-08-2006, 06:25 PM
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Originally Posted by PureStang
dude. we keep on telling you, keep it!!!! if ur worried about how much gas is then just try to drive it less. or buy a beater
or just stop being such a damn hippy
 
  #22  
Old 12-09-2006, 11:16 AM
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Got the bumper back. Looks GREAT so far. I also re-spray painted the mesh inserts with a thicker, glossier, rust preventing paint.

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  #23  
Old 12-10-2006, 09:25 AM
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DONE!

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Name:  PassengerSide.jpg
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  #24  
Old 12-10-2006, 09:40 AM
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looks good but you still need to take that forsale sign off the car...
 
  #25  
Old 12-10-2006, 10:12 AM
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Looks damn good and you have money in your pocket. And you want to sell it geez your crazy just keep it a enjoy how it looks now.
 
  #26  
Old 12-10-2006, 06:30 PM
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so youre saying theres still some hope for my car? haha

looks awesome, keep it!
 
  #28  
Old 12-10-2006, 06:42 PM
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Originally Posted by wnracing
Why'd you put the stock wheels back on? You getting new wheels?
Winter shoes
 
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