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View Poll Results: What are your 5.4L swap plans?
Not swapping. You guys are nuts for trying. 0 0%
Not swapping but find the topic interesting. 0 0%
Thinking about doing the swap but not in the next year. 0 0%
Definitely going to do the swap in the next year or so. 0 0%
Doing it now. Looking for an engine or awaiting delivery. 0 0%
Doing it now. Already bought an engine. 0 0%
Done. Got my 5.4L and showin my tail lights to camaro's every day. 0 0%
Screw 5.4, I'm going 6.8L V10 0 0%
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Old 10-08-2007, 12:35 PM   #2731 (permalink)
2kstang
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Hey guys! I am new to the boards but not the mustang community.. I have spent the better part of a week reading through all of this post's 92 pages and let me say I am now more than intrigued. I want to start on the swap ASAP in order to get rid of an old tired 130k+ miles 4.6L! My first question, and possibly one of my few, most having been already answered from my readings would be where to look for a block or complete 3 valve engine relatively inexpensively besides the obvious forum classifieds and ebay?
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Old 10-08-2007, 01:13 PM   #2732 (permalink)
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Quote:
Originally Posted by 2kstang View Post
Hey guys! I am new to the boards but not the mustang community.. I have spent the better part of a week reading through all of this post's 92 pages and let me say I am now more than intrigued. I want to start on the swap ASAP in order to get rid of an old tired 130k+ miles 4.6L! My first question, and possibly one of my few, most having been already answered from my readings would be where to look for a block or complete 3 valve engine relatively inexpensively besides the obvious forum classifieds and ebay?
car-part.com is a national junkyard search.

I found my block listed there and got in touch with the shop that listed it. The rest is history.

Oh - and welcome!
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Old 10-08-2007, 01:37 PM   #2733 (permalink)
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I'd use a 20ga. shotgun bore brush (phosphor-bronze) and a 18" rifle cleaning rod to get down in the cooling jackets. Use a little bit of CLR in a squirt bottle and let it soak for a few minutes. It works at the molecule level so it won't eat a hole in there unless you let it sit for a very long time.

Rinse liberally with water and repeat till happy. Once you're done make sure you rinse it very well. You don't want that stuff to sit in there for days on end.
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Old 10-08-2007, 01:41 PM   #2734 (permalink)
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Originally Posted by r3dn3ck View Post
I'd use a 20ga. shotgun bore brush (phosphor-bronze) and a 18" rifle cleaning rod to get down in the cooling jackets. Use a little bit of CLR in a squirt bottle and let it soak for a few minutes. It works at the molecule level so it won't eat a hole in there unless you let it sit for a very long time.

Rinse liberally with water and repeat till happy. Once you're done make sure you rinse it very well. You don't want that stuff to sit in there for days on end.
Without your knowledge, the world would cease to exist.

Thank you sir, I can see a few new items on my shopping list this weekend.
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Old 10-08-2007, 02:26 PM   #2735 (permalink)
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Quote:
Originally Posted by 2kstang View Post
Hey guys! I am new to the boards but not the mustang community.. I have spent the better part of a week reading through all of this post's 92 pages and let me say I am now more than intrigued. I want to start on the swap ASAP in order to get rid of an old tired 130k+ miles 4.6L! My first question, and possibly one of my few, most having been already answered from my readings would be where to look for a block or complete 3 valve engine relatively inexpensively besides the obvious forum classifieds and ebay?
I found a pair of engines on craigslist. One was mostly trashed but a good mock up block for 80 bucks from intake to oil pan. the other was the one I'm installing and it was just in need of a rod bearing (got fully built anyway). Got that one for 550 complete. Both came off craigslist.org.

car-part.com is the best other source unless you want a kar-kraft.com motor.
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Old 10-08-2007, 02:35 PM   #2736 (permalink)
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I forgot you can try GreenLeaf or Greenway I forget what its called. Parts direct from Ford parts sources, but expencive for what you get. Google them and you will find the site.
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Old 10-08-2007, 02:45 PM   #2737 (permalink)
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Hey R3d - what do you think of this for those pesky water jackets ?

http://www.walmart.com/catalog/produ...uct_id=4939699

Or is that a little overkill ?
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Old 10-08-2007, 03:10 PM   #2738 (permalink)
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Ok guys I found a guy in my area selling a 5.4 2v with 130k miles.. how much do u think I should offer him?
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Old 10-08-2007, 03:30 PM   #2739 (permalink)
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Ok guys I found a guy in my area selling a 5.4 2v with 130k miles.. how much do u think I should offer him?
Full motor or shortblock ? Any problems, do you plan to rebuild it ?

For a full motor I'd say $400, go in low and see what he says. You might get lucky or you might have to come up into the $500 range.

My shortblock was $300ish i think, similar miles but it needed a rebuild.
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Old 10-08-2007, 03:54 PM   #2740 (permalink)
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Thanks man.. Sounds good! He is parting out an explorer so I am going to try and get the complete engine off of him and I will be doing a rebuild as well
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Old 10-08-2007, 04:00 PM   #2741 (permalink)
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Thanks man.. Sounds good! He is parting out an explorer so I am going to try and get the complete engine off of him and I will be doing a rebuild as well
Are you sure its a 5.4 ?

I've never seen a 5.4 in an explorer, only the F150 and expedition.
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Old 10-08-2007, 05:39 PM   #2742 (permalink)
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Yep you got me there lol got my ford SUV's mixed up.. It is definitely a 5.4!
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Old 10-08-2007, 08:37 PM   #2743 (permalink)
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anyone made an adapter to put the 4.6 upper plenum on the 5.4 01-03 intake.
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Old 10-08-2007, 08:45 PM   #2744 (permalink)
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anyone made an adapter to put the 4.6 upper plenum on the 5.4 01-03 intake.
Negative.

The only adapters I have seen are to put the entire 2v intake (be it PI, bullitt, or otherwise) on a 5.4 but they aren't the greatest for flow.

I believe HPS just came out with their own version that are much better.
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Old 10-09-2007, 12:22 AM   #2745 (permalink)
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I somehow managed to strip the threads on one of my chain tensioner bolt holes. What would be the best way to repair the threads since it's aluminum?
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Old 10-09-2007, 07:36 AM   #2746 (permalink)
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Helicoil or rethread it larger using a larger bolt to fasten the tensioner.
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Old 10-10-2007, 02:24 AM   #2747 (permalink)
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Re-threading it larger did the trick, Thanks. Patriot stage 2's and comp xe270's are now installed. Tomorrow night the beast gets dropped back in the car. I have an appointment Saturday for a tune so hopefully I'll have some new numbers to share.
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Old 10-10-2007, 10:10 AM   #2748 (permalink)
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Quote:
Originally Posted by 2Eighty1 View Post
Hey R3d - what do you think of this for those pesky water jackets ?

http://www.walmart.com/catalog/produ...uct_id=4939699

Or is that a little overkill ?
Looks like the perfect setup. Gets into all the holes and has the right brushes. The solvents are really good at cleaning up gunk too. Just make sure to wash it out really well... they're designed to absorb lead and copper and you don't want that left in an engine with bearings that have those metals in them.

Quote:
Originally Posted by 2kstang View Post
Ok guys I found a guy in my area selling a 5.4 2v with 130k miles.. how much do u think I should offer him?
130K = rebuild a good idea. I'd stop at 550 bucks complete from heads to oil pan including front cover and tensioner.

Quote:
Originally Posted by cdjnight View Post
anyone made an adapter to put the 4.6 upper plenum on the 5.4 01-03 intake.
Won't work really... the shapes are so different and the intake is so tall taht it still pokes out the hood and it would choke the motor with the geometry needed to change from truck plenum to gt.


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Re-threading it larger did the trick, Thanks. Patriot stage 2's and comp xe270's are now installed. Tomorrow night the beast gets dropped back in the car. I have an appointment Saturday for a tune so hopefully I'll have some new numbers to share.
W00t! can't wait to see them numbers.
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Old 10-10-2007, 10:18 AM   #2749 (permalink)
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I'm gonna order up that kit probably next week some time.

I just picked up a few big projects that I need to wrap up before I spent a bunch of time on the motor but things are going good so far !
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Old 10-13-2007, 02:08 PM   #2750 (permalink)
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Well guys new numbers are in but i'm not real impressed. 290rwhp 340rwtq on a mustang dyno. I can't believe it didn't crack the 300 mark for hp. It definately pulls hard all the way up to 6k but still. I only gained about 30 horse .
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Old 10-13-2007, 02:26 PM   #2751 (permalink)
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Well I can offer some happy thoughts. You've nailed at least 340bhp and over 400btq out of 334 cubic inches. That's impressive by any standard. Now... without seeing your dyno graph I can't be too helpful but I'll bet dollars to donuts there's some intake restriction happening there. With 270's and patriot stage 2's you should be seeing a little more than that which leads me to the intake thought. Also.. did you install your cams straight up or advance or retard them at all? My simulator shows significant gains by retarding them 4 degrees (which kinda makes sense as it defeats the 4deg of advance that's ground into them out of the box to avoid PTV on 4.6's).

Post up a copy of your graph and I'll see what I can tell you. Also, if you have any data points logged from the run that'd be cool to. Do you know how much timing they have you running?

Oh yeah.. don't forget. you've got enough power just in tq (forget hp numbers for now) to really shock the hell out of a lot of ls1 and cobra pilots. You're well into Mach1 hp territory and the tq is going to magnify your hp numbers capabilities. Remember... hp is for show, tq is for go. Yes that's a drastic oversimplification but it works. I expect to see some 1/4mile numbers soon.

You can take the RX7 as an example. Plenty of hp, zero tq. Yes they're reasonably fast if they start from a roll but from a dead stop... you'll tear em up. I'll take tq anyday. You know a big rig tractor without a trailer can run 12's with only 400hp but with as much as 1400lbs or more of tq. From a cab that weighs in at like 12K lbs... that's not bad.

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Old 10-13-2007, 02:53 PM   #2752 (permalink)
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hey guys:

I just created a sticky in the dyno forum. Please see the thread and update with your info. If we can all keep it nice and free of babble then I think we'll have the authoritative source for 5.4 swap info on the web.

Also, if you guys know peeps from other boards with any manner of 5.4L powered mustang, please harass them to check in over here and post their numbers in they dyno sitcky in the dyno forum.

I'll be policing the new dyno thread and making sure it stays a reference thread instead of a chat thread. We can chat in this one...

Thanks for all of your help guys.
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