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Roushcharger install has started

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  #1  
Old 12-30-2005, 03:32 PM
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Default Roushcharger install has started

Here is pics of Install my son and are doing. Basically first steps is modifying, moving wires to new locations, reworking airbox. heater hoses, modify alternator
Second step is preassembly on the parts in kit. Kit was well labeld and instructions are clear. The next step which we are at is installing. Will post new pics as we go along

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  #2  
Old 12-30-2005, 03:37 PM
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a few more

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  #3  
Old 12-30-2005, 03:38 PM
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sweet! lookin good, im excited to see some videos of that beast once you get it running
 
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Old 12-30-2005, 03:39 PM
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Roushcharger uses CMRC deletes...interesting.
 
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Old 12-30-2005, 03:39 PM
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I'm so totally sporting wood right now... hahhah mooey bwaynoh.
 
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Old 12-30-2005, 03:49 PM
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sickk *** car
 
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Old 12-30-2005, 04:15 PM
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Sweet...
 
  #9  
Old 12-30-2005, 04:18 PM
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Originally Posted by MTShambles
Roushcharger uses CMRC deletes...interesting.
Cmrc deletes ??? don't know what you mean The one pic is of the old intake
 
  #10  
Old 12-30-2005, 09:41 PM
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CPU back from roush today I was suprised it is here already since I had sent on Friday the 23 december with xmas in between. They have there sticker on it so it must have made it there.

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  #11  
Old 12-30-2005, 10:16 PM
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Damn man, how long are you expecting it to take?
 
  #12  
Old 12-31-2005, 02:07 PM
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Originally Posted by toolttime
Cmrc deletes ??? don't know what you mean The one pic is of the old intake
O duh...that is the old intake, I couldnt see the valves on those CMRC's (Charge motion runner controls). Does the new intake have any butterfly valves on those runners?
 
  #13  
Old 12-31-2005, 11:41 PM
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Well the last day of 05 and we started of by mounting the water tank for intercooler
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Then we jacked up car took off front wheels to be able to remove front half of inner fenders and the front bumper. Actually remove the front of the car was probably the easiest thing we have done. This is to install the cooler for intercooler.

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  #14  
Old 12-31-2005, 11:46 PM
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We now installed the cooler and I must say the way it was built was like it came right from ford themselves it was perfect fit. We removed the crush beam
(styrofoam lol)from the front . Removed the 2 inside bumper bolts. this is where the cooler mounts. We then installed the 2 supllied hoses to the engine compartment on paseenger side the other to the drivers side fender area. this is where the water pump for inter cooler goes. On the pump side we had to cut a few inches of hose off at a time to get the kinks out of the hose.

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  #15  
Old 12-31-2005, 11:47 PM
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Next we installed the supplied cooler autolite spark plugs. the order They do things in the instructions seem to make things easier to do. Like the spark plugs we be a little tight with everything on to change.

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we then reinstalled the cooler lines we haad to modify into water pump under intake. Remove tape and clean the surface area to insatl the intake


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  #16  
Old 12-31-2005, 11:48 PM
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Now we are getting to the best stuff so far. The intake goes on !!!!!!!!!!!. You can see intercooler in mainfold hole where s/c will sit


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  #17  
Old 12-31-2005, 11:51 PM
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Then the s/c goes on!!!!! Now it is starting to look totally awsome now!!!!!!!


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Then we installed the new fuel injectors and fuel rails. Notice how the crosover tube goes over the s/c

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  #18  
Old 12-31-2005, 11:51 PM
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NICE!! it's coming along really well.. when do you plan to finish?
 
  #19  
Old 12-31-2005, 11:55 PM
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We now had to mount the new alternator bracket. It is of high quality aluminum and it mounted on the 2 studs from the old location. It Looked like a factory piece high quality when installed. .We the installed a couple of idler pulleys and installed the new belt. Just one belt drives everthing. Belt was alost as tall as me. Definetly the page that shows where the belt goes is a must keeper in car in case you ever have to replace or remove belt. Even with the instructions it was a maze lol.



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  #20  
Old 12-31-2005, 11:56 PM
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We then installed the throttle spacer and the throttle body

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  #21  
Old 01-01-2006, 12:13 AM
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Lookin good.
 
  #22  
Old 01-01-2006, 12:49 AM
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Originally Posted by r3dn3ck
I'm so totally sporting wood right now... hahhah mooey bwaynoh.
that's probably the funniest thing i have ever heard!!!!!!!!!!!!!

I'm gunna start using that....
By the way..that SC is crazy!!! love it man...gotta post vids
 
  #23  
Old 01-01-2006, 03:46 PM
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Wat fuel injectors did they send you?? How many lbs.??
 
  #24  
Old 01-01-2006, 06:55 PM
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Well we worked on a few last dtails today. We finished installing the air induction sytem and the modifird airbox. The air iinduction is well secured with brackets to mainfold


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  #25  
Old 01-01-2006, 06:56 PM
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next we had to do some mods to the battery tray.This is to be able to mount the bypass solenoid and vacum resevoir. It is held onto battery tray with zip tyes.

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  #26  
Old 01-01-2006, 06:57 PM
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looking dayum good when u getting it tuned and things
 
  #27  
Old 01-01-2006, 06:57 PM
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We then installed the new pvc purge supplied in kit and the s/c bypas vac harness Then we put the pcm back in

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  #28  
Old 01-01-2006, 06:58 PM
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We then installed the CMVC replicatror box. This device replicate those valves in the old intake system you seen earlier on. Basically fooling the p pcm to think it is still there

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[IMG]http://i29.photobucket.com/albums/c259/toolttime/superchargerproject202.jp
g[/IMG]


We then installed the electric pump that circulates the water for intercooler. t mountes in the wheel well on the frame inon drivers side.

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  #29  
Old 01-01-2006, 06:59 PM
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We we hooked up the battery put antifreeze back in and ------- ta da she do she's done

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  #30  
Old 01-01-2006, 07:00 PM
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dayum that **** looks real sick i cant wait to hear the numbers you throw down and how she drives
 


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